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Stop using film and chemicals – digital screen making does it faster

Release time:

May 19,2026

Traditional screen making relies on film, a darkroom, chemical developers, and a washout station. The whole process takes 40 to 60 minutes per screen, and the failure rate is often around 10 to 15 percent. Digital screen making, also known as computer‑to‑screen or CTS, removes almost all of those steps. The operator takes a pre‑coated screen, loads it into the machine, and sends the design from a computer. The machine prints the stencil directly onto the mesh using a special black ink or resin. Six to eight minutes later, the screen is ready for the press. No film is needed, no darkroom is required, and there are no chemicals to mix or wash out.

The cost savings are straightforward. Film is expensive, and a shop that makes 300 screens per month can spend hundreds of dollars on film alone. Digital screen making eliminates that cost entirely. Consumables are limited to the ink or resin used in printing, which typically comes out to less than one dollar per screen. Chemical disposal is another major expense. Used developer and washout water are hazardous waste in many areas, requiring special handling and disposal fees. A digital machine produces no liquid waste at all.

The rejection rate drops significantly as well. Traditional screen making depends heavily on the operator’s skill and experience. Small changes in exposure time, chemical concentration, or water pressure can ruin a screen. Digital imaging is consistent because the machine does exactly the same thing every time. Many shops report reject rates below 2 percent after switching. Screen durability is not a problem. The initial investment for a good industrial digital screen maker ranges from about $6, 000 t o$ $6$ $,$ $000$ $to$ 18,000. Most shops recover that cost within 12 months through savings on film, chemicals, waste disposal, and remakes.

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Stop using film and chemicals – digital screen making does it faster

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